Agitators
The anchor agitator - traditional agitation system for all standard applications. Features of the anchor agitator:
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The coaxial agitator: agitation system with two agitators, independent of each other, for complex mixing requirements! Features of the coaxial agitator:
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Homogenizers
The rotor-stator homogeniser - traditional homogenisation technology for all standard applications. Features of the rotor-stator homogeniser:
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Co-Twister - the patented rotor-rotor homogeniser. Limitless flexibility thanks to independent control of shearing and pump output. Co-Twister features:
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The Sybot - the recirculation pump system for the phase tank with unparalleled advantages Sybot features:
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Temperature control systems
- TitleDirect steam heating / direct water cooling:
- TA-W2 secondary water circuit temperature control system:
Standard system for the temperature control of the mixing vessel via direct steam- and cooling water injection into the double jacket.
Features of the standard system:
- Temperature control system for all standard applications
- Heating via direct steam injection into the double jacket
- Cooling via direct cooling water injection into the jacket
- Compact unit inc. all components
- One central media connection point
- Two product temperature sensors in the mixing system
- Intelligent temperature control
The symex TA-W2 secondary circuit system offers the highest level of flexibility and control accuracy for demanding thermal process management.
Features of the secondary circuit system:
- Temperature control system with secondary circuit
- Heating via direct steam injection into heat exchangers
- Cooling via direct cooling water injection into heat exchangers
- Compact unit inc. circulating pump and heat exchangers
- One central media connection point
- Two product temperature sensors in the mixing system
- Maximum control accuracy (+/- 0.5°C product temperature)
- Extremely rapid switching from heating to cooling
- Absolutely homogeneous temperature distribution in jacket
- Intelligent temperature control
- Fast mode without performance restriction compared to direct systems
- Parametrisable inlet temperature limits
- Ramp function with controlled heating- and cooling speed
- Delta-T-function for jacket- and product temperature
- Cost-effective investment
- Effective use of resources (without losses)
- No “hot spots” and “cold spots” in jacket
- No effect on load cells (jacket permanently filled with water)
- No steam hammers (as no steam directly in the jacket)
Raw material dosing systems
The symex raw material dosing concept guarantees secure and 100% repeatable dosing of raw materials with maximum accuracy.
Features of the raw material dosing system:
- Raw material feed under vacuum, atmosphere and even against pressure
- Induction of pre-weighed powders and liquids under vacuum
- Parameterable induction intervals with 100% repeatability
- Extremely rapid induction of hydrogenating and agglomerating powders
- All inductions and dosages 100% repeatable
- Induction system completely CIP/SIP integrated
- Dosings from permanently connected storage systems
- Maximum dosing accuracy even without load cells
Special solutions for:
- HOT/COLD emulsification for all emulsion types
- Induction of prefabricated waxes (flakes, pellets, granulate, chips, etc.)
- Secure and rapid feeding and melting of wax blocks
- Fluidising funnel for bridging powder raw materials
“Everything through the manhole” was yesterday - the symex raw material dosing concept brings the process under control!
CIP - /SIP Advanced
Fully automatic cleaning, sterilisation and drying to perfection
Features of the CIP- / SIP Advanced System:
- Fully automatic procedure without system operator
- Shortest cleaning times with minimal requirement for energy, water and purifier
- Simple and safe operation
- Maximum flexibility when creating recipes
- Process stages can be freely configured
- Melting
- Pre-rinsing
- Pre-washing
- Main-washing
- Final-rinsing
- Sterilising/ sanitization
- Drying
- Automatic water- and additive dosing with highest accuracy
- Preconfigured recipes for various product types
- No manual cleaning stages
- 100% reproducible cleaning results
- Individual cleaning programs for every product type
CIP- / SIP Advanced – secure, fast and effective!
Transfer systems
Highly efficient transfer systems as a link between premix-phase vessel and mixing system
Features of symex transfer systems:
- Parameterable transfer rates 100% reproducible
- Various transfer options
- Continuous transfer via pressure difference (vacuum)
- Mass flow-controlled transfer via transfer pump
- Dynamic transfer rate adaption (HOT/COLD)
- HOT/COLD transfer for all emulsion types
(with parameterable phase concentration in the mixing zone) - Secure and complete residual drainage
- Heat tracing concept for the entire transfer system
- Transfer system completely CIP/SIP integrated
Symex transfer systems - innovative technology for the highest demands in efficiency and process technology!
Controls
Innovative control- and operating designs for high-efficiency mixing systems.
Features of symex operating designs:
- Operation via two 19” operating panels (16:9)
- Intuitive operating design for maximum security and comfort
- Dynamic process visualisation
- Integrated help desk system for functions and procedures
- Real-time process data trending inc. archive function
- Locking-, warning- and alarm system with history
- In-house project management thanks to symex automation engineers
- Explosion-proof versions (ATEX and NEC)
Technical versions:
- SIEMENS, ROCKWELL and WONDERWARE as standard
- GAMP, FDA, VDE, UL, CSA, NEMA-compliant versions
- FDA-compliant user management
- FDA-compliant processing data recording (21 CFR part 11)
- Integrated remote maintenance system for control and visualisation
- Secured service mode for maintenance work
- Open programming
- Frequency converter for agitators and homogenizers
- Standard protocols such as ProfibusDP/PA, EtherNet, ControlNet, etc
symex automation – new standards for fully automatic mixing systems!
Batch systems
Fully automatic recipe management and process control at the highest level
Features of symex batch systems:
- “Electronic operator” without potential for error
- 100% repeatable process flows and product quality
- 100% plannable process times
- Verification of introduced raw materials via scan function
- Animated process flow and visual process control
- Simple and intuitive to operate without special skills
- Integrated recipe- and production management system
- Revision management with audit trail
- S88 and FDA conformity
- FDA-compliant user management
- FDA-compliant processing data recording (21 CFR part 11)
- Guaranteed process validation
- Simple to create recipes without size limitation
- Customer-specific batch reports with all process data
- Interface to main control systems (SAP, WERUM, etc.)
The versions:
- symex Batch 3.0
Unbeatable value for money and no licence fees - Wonderware InBatch
Wonderware standard solution for InTouch visualisations - Rockwell FactoryTalk Batch
Rockwell standard solution for Rockwell automated systems
symex batch systems – bespoke designs for mixing- and homogenizing systems!
